Windsor CBE20 Instrukcje Operacyjne

Read these instructions before using the machine.86345050-U02/21/14Operating instructions (ENG)MODELS:CB2010020080CBCD2010020160CBE2010020100CB20X1002

10OperationsHow This Machine WorksThe Chariot is a battery powered, self propelled, hard floor burnisher intended for commercial use. The appliance sp

100Seat-Option18192221202423214131211109786543115171686345050 Chariot Burnisher

10186345050 Chariot BurnisherSeat-OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROM NOTES:1 86248390 730324 1 PAD, REAR REST2 86082640 629995

102Warning Light-Option2176354321REARFRONT6386345050 Chariot Burnisher

10386345050 Chariot BurnisherWarning Light-OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO.FROM NOTES:1 86270990 57090 4 NUT, 10-32 HEX NYLOCK SS2

104EC Declaration86345050 Chariot Burnisher

105Serial NumbersREF. NO.MODEL: SERIAL #1 10020080000650, 10020090000146, 10020100000016, 10020169000004, 100202100000252 10020080000775, 100200900001

106 86345050 Chariot BurnisherNotes:

11OperationsComponents1. Control panel-Drive2. Control Panel-Burnish3. Control Housing4. Pedal Platform5. Rear cover6. Cover7. Filter Access Lid8. Bur

12Operations1098765432186345050 Chariot Burnisher

13OperationsDrive Controls1. Key Switch2. Emergency Stop/Brake Switch3. Directional Control Switch4. Throttle Pedal5. Speed Control Switch6. Drive Res

14Operations5. SPEED CONTROL SWITCHControls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2. Speed 3 is

15Notes86345050 Chariot Burnisher

16Burnisher Controls1. Deck On/Off Switch2. Pad Pressure Switch3. Pad Pressure Meter86345050 Chariot Burnisher132Operations

17Operations1. DECK ON/OFF SWITCHRaises/lowers burnisher head.To lower head, press the bottom of the switch. To raise head, press the top of the swi

18OperationsPre-run Machine InspectionDo a pre-run inspection to find possible problems that could cause poor performance or lost time from break-down

19OperationsTo Begin BurnishingWhen operating the machine around people, pay close attention for unexpected movement. Use extra caution around childre

2 86345050 Chariot BurnisherMachine Data Label/OverviewOverviewThe Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for

20MaintenanceService ScheduleThe pad drive motor contains no carbon brushes and requires not service.MAINTENANCEBEFORE EACH WORK PERIODAFTER EACH WORK

21MaintenanceBatteries1. Rear Cover Retainer Handle2. Rear Cover3. Battery Connector-Machine4. Batteries5. Battery Tray6. Battery Tray Latch86345050 C

22MaintenanceBatteriesThe batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak

23MaintenanceChecking Battery Specific GravityUse a hydrometer to check the battery specific gravity.NOTE: Do not take readings immediately after addi

24Maintenance5. Replace the battery caps, and leave them in place while charging.6. Unplug the battery connector from the machine.SAFTEY: When chargin

25Maintenance1. Dust Bag/Filter2. Pads3. Skirts86345050 Chariot Burnisher123

26MaintenanceDust Bag Replacement1. Raise cover to expose filter cover.2. Using lifting access hole, lift bag cover.3. Carefully remove bag from hose.

27MaintenancePad Driver ReplacementTurn key switch on to lower deck down. Use needle nose vise grips to clamp together spring retainer bars between sp

28Maintenance Use Gear puller to remove pad driver from motor shaft. Take care not to misplace motor shaft key.Install new pad driver, motor shaft key

29MaintenanceShunt ReplacementThis pad pressure meter adjustment is factory set. Over the course of time it may become necessary to adjust this settin

3Table of ContentsMachine Data Label/Overview . . . . . . . . . . . . . . . . .2Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . .

30MaintenanceDrive Motor & Brake 1. Drive Motor2. parking Brake3. Drive Chain86345050 Chariot Burnisher321

31MaintenanceElectric Parking Brake EngagementFOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove ke

32MaintenanceDrive Motor Carbon Brush ReplacementDo not use a pressure washer to clean around the motors. Use tap pressure only.FOR SAFETY: Before lea

33MaintenanceCircuit Breakers1. Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped

34MaintenanceTroubleshootingPROBLEM CAUSESOLUTIONNo power to machine Battery disconnected Check all battery cable connectionsEmergency shut-off activa

35MaintenanceController Fault Codes LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE1,1 THERMAL CUTBACKover-/under-temperature cutback 1. Te

36MaintenanceLED CODE PROGRAMMER LCD DISPLAY EXPLANATION POSSIBLE CAUSE3,1 PROC/WIRING FAULTHPD fault present for >10 sec.1. Misadjusted throttle.2

37Parts BurnisherParts86345050 Chariot Burnisher

38Bumper97101161062157814386345050 Chariot Burnisher

3986345050 Chariot BurnisherBumperREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86276890 70752 6 SCR, 5/16-18X3/4 PTHMS SS2 86007070 7084

4How to Use This ManualThis manual contains the following sections:• HOW TO USE THIS MANUAL• SAFETY•OPERATIONS• MAINTENANCE• PARTS LISTThe HOW TO USE

40Control Panel 186345050 Chariot Burnisher1312141115816171197896105818432

4186345050 Chariot BurnisherControl Panel 1* SEE SERIAL NUMBER PAGEREF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:1 86223740 70872 2 S

42Control Panel 2202110191812101098562371222341017141516131424111086345050 Chariot Burnisher

4386345050 Chariot BurnisherControl Panel 2REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:1 86257110 72189 1 SWITCH 4P3T FIXED POS ROC

44Controls & Housing51410513151214223SEE DETAIL 'A'DETAIL 'A'817181610116197202122986345050 Chariot Burnisher

4586345050 Chariot BurnisherControls & HousingREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROM NOTES:1 86290540 - 6 SCREW, 10-32 X .5 TMS SS BL

46Decals86345050 Chariot Burnisher6714523

4786345050 Chariot BurnisherDecalsNote: See “Saftey Label Location” page for safety label information.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. F

48Filter512941071237811DETAIL 'A'DETAIL 'A'686345050 Chariot Burnisher

4986345050 Chariot BurnisherFilterREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86271820 57270 3 NUT 5/16-18 CAPTIVE "J” PLTD2 86276

5SafetyIMPORTANT SAFETY INSTRUCTIONSWhen using an electrical appliance, basic precautionmust always be followed, including the following:READ ALL INST

50Frame-Lower192063227413515148161291731102118324232526627311239993386345050 Chariot Burnisher

5186345050 Chariot BurnisherFrame-LowerREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86300060 - 1 FRAME, MAIN ASM2 86088760 75458 1 TRAY,

52Frame-Upper325671234223423489424386345050 Chariot Burnisher

5386345050 Chariot BurnisherFrame-UpperREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86071360 140855 1 BRKT, HORIZ ELECT, BURNISHER2 8627

54Hood1161213141561237911865410586345050 Chariot Burnisher

5586345050 Chariot BurnisherHoodREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86274460 70205 6 SCR, 1/4-20 X 3/8 HHCS PLT2 86279630 87212

56Pedal Platform12345789101213141516181921222526272824231761120111522293086345050 Chariot Burnisher

5786345050 Chariot BurnisherPedal PlatformNOTE: Complete platform assembly is available, Part No. 86028310.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL

58Pedal Platform-Mounting56151321114468710151293886345050 Chariot Burnisher

5986345050 Chariot BurnisherPedal Platform-MountingREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86008680 80607 1 COTTER, 1/2" RING2

6SafetyThe following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVELThere are three levels of hazard

60Rear Cover12101113176254279101121316141581886345050 Chariot Burnisher

6186345050 Chariot BurnisherRear CoverREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86324760 - 1 PLATE, COVER LATCH2 86324640 - 1 HANDLE,

62Deck Lift Switches 15101220164191713111881369275121486345050 Chariot Burnisher

6386345050 Chariot BurnisherDeck Lift SwitchesREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86278130 70737 1 SHLDR BOLT, 3/8OD X 3/8L SS

64Deck Lift MechanismDETAIL 'B'SEE DETAIL 'B'232124SUPPLIED BRASS NUT36CABLE LUG(SUPPLIED W/HARNESS)126221251063127292828714253017

6586345050 Chariot BurnisherDeck Lift MechanismREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86277540 70863 1 SCREW 7/16-20 X 1 HHCS PLTD

66Deck Lift Linkage81457632286345050 Chariot Burnisher

6786345050 Chariot BurnisherDeck Lift Linkage*SEE SERIAL NUMBER PAGEREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86352960 - 1 ACTUATOR,

68Steering61453214823333231301729121022201919152413119272625163423211872886345050 Chariot Burnisher

6986345050 Chariot BurnisherSteeringREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86271610 57228 1 NUT, 5/8-16 HEX NYLOCK THN2 86234810 2

7SafetySafety Label Location These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptl

70Wheel-Front Drive-Chain181817179911410203332312928272625242322211519181716151413121198765432130343615143586345050 Chariot Burnisher

7186345050 Chariot BurnisherWheel-Front Drive-ChainREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO.FROMNOTES:1 86223980 09134 4 SEALED BALL BRNG, 25MM X

72Wheel-Front Brake1256161531413741011128986345050 Chariot Burnisher

7386345050 Chariot BurnisherWheel-Front BrakeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86010790 87163 4 WASHER, 3/8 SPLIT LOCK PLTD2

74Wheel-Front Drive-Gear2224GEAR REPLACEMENT KIT2314210A9567152018171413122116111910B8386345050 Chariot Burnisher

7586345050 Chariot BurnisherWheel-Front Drive-GearREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86275190 70377 4 SCR, 3/8-16 X 1.25 HHCS

76Wheel-Rear1286345050 Chariot Burnisher

7786345050 Chariot BurnisherWheel-RearREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86008710 80623 2 RING, ¾" EXT SNAP H-D2 86322590

78Wiring-Batteries17181951A4326A81091112221314161520A20B242123251B6B7A7B86345050 Chariot Burnisher

7986345050 Chariot BurnisherWiring-BatteriesREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1A 86260200 80872 2 WIRE, 4X14.5BK 5/16RINGX5/16R

8Technical SpecificationsITEM DIMENSION/CAPACITYNominal power 3420 WRated Voltage 36 Volts DCRated Amperage 95 amps Batteries 3 X12 Volt 195-215 AH @

80Wiring-Components3214567891086345050 Chariot Burnisher

8186345050 Chariot BurnisherWiring-ComponentsREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86229770 140805 1 BLOCK, SHUNT MOUNT2 86273980

82Wiring-Control Panel76/2275/7681 GRY83 YLW68 BLU67 BLK80 ORG77/7974/7571 PNK69/70 WHT68/69"ON/OFF SWITCH""PRESSURE SWITCH"73 BLK

8386345050 Chariot BurnisherWiring-Control PanelREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86251490 67619 1 RESISTOR ASM, 1/2 WATT 33

84Wiring-Drive Motor BLKWHT1 WHT2 BLK2 BLKCONTROL PANELHARNESS1REDBLK2 BLK1 WHT86345050 Chariot Burnisher

8586345050 Chariot BurnisherWiring-Drive MotorREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86239120 41522 1 HARNESS, CHARIOT PROPEL

86Wiring-Main HarnessDIAGRAM ASHOWS OPTIONAL EQUIPMENTBURINSHERMOTOR (TOP)ACTUATORDECK LIFTDRIVEMOTORSWITCHESBRAKEBACHORN12 ORG13 BLK20 WHT19 BLK7 BRN

8786345050 Chariot BurnisherWiring-Main HarnessREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86239170 41528 1 HARNESS, BRAKE2 86239190 41

88Wiring-Pedal Platform8 BLU9 REDORG BRNGRN LT BLUREDDIAGRAM AADIAGRAM BORGBRN GRN1B86345050 Chariot Burnisher

8986345050 Chariot BurnisherWiring-Pedal PlatformREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86315100 - 1 HARNESS, PEDAL

9Technical SpecificationsITEM MEASUREHeight 50.6 inches (1285 mm)Length 52.5 inches (1330 mm)Width 26.5 inches (670 mm)Width of Burnishing Path 20 inc

90Wiring Diagram - From Serial Number *(5)* SEE SERIAL NUMBER PAGE86345050 Chariot Burnisher8.625-149.0338.626-121.0SHUNT51/WHT-RED50/RED8/GRN50/RED51

9186345050 Chariot BurnisherSuggested Spare PartsPART NO. PRV NO. DESCRIPTIONSERIAL NO. FROMNOTES:86284870 2003SM SM FILTER BAG PACKS 10/PKG86001910 1

92Notes:86345050 Chariot Burnisher

9386345050 Chariot BurnisherOptions

94Back-Up Alarm-Option213486345050 Chariot Burnisher

9586345050 Chariot BurnisherBack-Up Alarm-Option REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROM NOTES:1 86071140 140817 1 BRKT, BACK UP ALARM2 86

96Battery Cart-Option3315163311333335559248630292827262522322212019181731151413121098765432186345050 Chariot Burnisher

9786345050 Chariot BurnisherBattery Cart-OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86006930 70514 2 SCR, 5/16-18 X 1.00 BSHCS S

98Battery Cart-Option11131415631012917331010668577543211031686345050 Chariot Burnisher

9986345050 Chariot BurnisherBattery Cart-OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROM NOTES:1 86078330 66478 1 PEDAL, BATTERY CART2 8627